Cost Savings Case Study

Sahara Advanced Cyclone reduces damage charges in the Haynesville by capturing over 99% of sand

Location: Haynesville Shale

Gas:
5,000
MCF/day
Water:
1,100
BBLs/day
Pressure:
7,750
psi
DAYS OF
1
FLOWBACK

The Problem

One of our customers in the Haynesville Shale, a large operator, was looking to improve their flowback operations. They wanted to reduce the amount of damages to their production facility and all of the related expenses that come with having to replace washed parts. This customer turned to EnerCorp to use our proprietary sand management technology.

Sahara Advanced Cyclone reducing damage

The Solution

After reviewing the specific conditions of their well, our engineers determined that this was a job for the Sahara Advanced Cyclone. We created a fit-for-purpose solution on site which included:

  • Bullet Point Icon
    Plug catcher
  • Bullet Point Icon
    Sahara Advanced Cyclone
  • Bullet Point Icon
    Manifold
  • Bullet Point Icon
    4-Phase Separator

EnerCorp utilized a 15,000 psi-rated Sahara Advanced Cyclone as part of the flowback setup, with a 4-phase separator downstream. This setup was specifically engineered to capture the maximum amount of sand in the production stream, so that virtually no sand would be in the production stream past the Sahara — considerably reducing damage-related expenses.


The Results

Over the course of the 16-day flowback, the Sahara Advanced Cyclone captured well over 99% of the sand produced on this well. The result? Minimal washed parts downstream of the Sahara.  A photo of the stem on the separator dump valve is shown to the right – it is in like-new condition post-job showing no wear or damage.

With the Sahara Advanced Cyclone, this client was ensured that no sand was making it to the production facility — reducing damages to the permanent facility and eliminating any need for cleanout operations and the associated cost.

Want the same results at your wellsite in the Haynesville Shale? Contact EnerCorp today to speak with our highly trained team about your application. We’ll understand the specific requirements of your well and propose a setup that gets the results you’re after.

TALK TO ENERCORP

Four phase separator dump valve stem